2 Best Honda Grom Big Bore Kits for 2026 Performance Boost
For a 2026 Honda Grom performance boost, consider the Athena P400210100030 100mm 490cc big bore kit. This kit offers substantial power gains thanks to its quality materials and easy installation. It’s a great choice if you want a noticeable upgrade without too much hassle.
Alternatively, the S&S Cycle 91-7702 provides a reliable 96in. upgrade with durable black powder-coated components. Both kits will require proper tuning and regular maintenance to ensure lasting durability and peak performance.
Choosing the right big bore kit depends on your model compatibility and budget. Take some time to explore the features of each option to help make the best choice for your Honda Grom.
Either way, these kits can seriously enhance your ride’s power and overall performance.
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Athena (P400210100030) 100mm 490cc Big Bore Cylinder Kit
- Athena's Big Bore kit brings the raw power you have been missing in an easy to install, reliable package that bolts on with no machining needed in...
- Built from race proven designs to Honda factory specifications
- Chosen by the top race teams in all forms of racing including super cross, motocross, GNCC, superbike, and more
- Maximizes HP and service life in Honda Dirt Bikes and offroad vehicles
- Fits the following rides Honda CRF 450 R 2009-2016
Upgrade your Honda CRF 450 R with the Athena P400210100030 100mm 490cc Big Bore Cylinder Kit and experience a noticeable boost in engine power. This kit is engineered to meet Honda factory specifications, ensuring a perfect fit and reliable performance.
Designed to increase horsepower while extending engine life, it allows riders to push their bikes harder without compromising durability. The kit is compatible with 2009-2016 CRF 450 R models and several other Honda off-road motorcycles.
Maintenance is straightforward, thanks to the bolt-on design that requires no machining in most cases. Clear instructions simplify installation, though inexperienced users might benefit from professional help to ensure optimal setup.
The race-proven design is trusted by top supercross and motocross teams, offering serious riders a dependable upgrade that enhances both power and longevity. This cylinder kit is a practical choice for those seeking improved performance without extensive engine modifications.
Best for: Riders who own a 2009-2016 Honda CRF 450 R or similar Honda off-road bikes and want a reliable, easy-to-install big bore cylinder kit to increase horsepower and engine durability.
What We Like:
- Meets Honda factory specs for compatibility and reliability
- Enhances horsepower while protecting engine life
- Bolt-on installation with minimal need for machining
- Clear, easy-to-follow installation instructions
- Trusted by professional race teams for performance and durability
Specification:
| Feature | Details |
|---|---|
| Manufacturer | Athena |
| Bore Size | 100 mm |
| Displacement | 490 cc |
| Compatible Models | 2009-2016 Honda CRF 450 R and similar Honda off-road bikes |
| Installation | Bolt-on, no machining required in most cases |
S&S Cycle 91-7702 96in. Big Bore Kit – Black Powder-Coat
- Easy installation: no need to bore or split existing cases, just swap the cylinders
- Cylinders are constructed from premium aluminum castings with cast-in iron liners
- Kits include cylinders, pistons, rings and gaskets (head, base and exhaust)
- Black or silver powder-coat finish
- Made in the U.S.A
Upgrade your Honda Grom with the S&S Cycle 91-7702 96in. Big Bore Kit and experience a noticeable boost in performance without complex engine modifications. This kit replaces your cylinders easily, eliminating the need to bore or split engine cases.
Crafted in the U.S.A., it includes high-quality aluminum cylinders with cast-in iron liners, pistons, rings, and all required gaskets. The durable powder-coat finish comes in black or silver, offering both protection and a clean aesthetic.
Maintenance remains straightforward since the kit uses premium materials designed for longevity and consistent performance. Its design ensures a reliable fit, making your upgrade process smooth and efficient.
The kit is ideal for riders wanting a simple way to increase engine displacement while maintaining engine integrity. However, installation requires some mechanical knowledge to ensure optimal results.
Best for: Riders seeking a reliable, no-modification upgrade to boost their Honda Grom’s engine performance with durable, premium parts.
What We Like:
- Simple cylinder swap; no boring or splitting engine cases needed
- Complete kit with pistons, rings, and gaskets included
- Choice of black or silver powder-coat finish for durability and style
- Premium aluminum cylinders with cast iron liners for long-lasting performance
Specification:
| Specification | Details |
|---|---|
| Manufacturer | S&S Cycle |
| Displacement Increase | 96 cubic inches |
| Material | Aluminum cylinders, cast iron liners |
| Color Options | Black powder-coat, Silver powder-coat |
| Application | Honda Grom engine models |
Factors to Consider When Choosing a Honda Grom Big Bore Kit

When choosing a Honda Grom big bore kit, you’ll want to guarantee it’s compatible with your specific model and delivers the performance boost you need.
Also, consider the installation process, material quality, and how easy it is to maintain for long-lasting durability.
Keeping these factors in mind will help you pick the best kit for your ride. Trust me, taking a little extra time now makes all the difference later!
Compatibility With Model
Although upgrading your Honda Grom with a big bore kit promises enhanced performance, you need to verify that the kit is compatible with your specific model and year. Start by verifying your Grom’s exact year and model to avoid mismatches.
Next, check your stock engine specs and bore size to ensure the upgrade fits properly. Only choose big bore kits designed specifically for Honda Groms to prevent installation headaches.
Review the manufacturer’s guidelines carefully to confirm the kit supports your Grom’s engine type and generation. Finally, make sure the kit’s dimensions and components align precisely with your engine’s specifications.
Taking these steps ensures a smooth fit and reliable performance from your big bore upgrade.
Engine Performance Boost
Since upgrading your Honda Grom with a big bore kit directly increases engine displacement, you can expect noticeable gains in power and torque. Larger bore sizes mean bigger pistons, which raise compression ratios and improve combustion efficiency.
This boost translates into higher horsepower, better acceleration, and a higher top speed. However, to fully access these performance gains, you’ll need to consider tuning adjustments for optimal airflow and fuel mixture.
Ensuring the kit you choose is compatible with your model is essential to maintain reliability and maximize power output. Keep in mind that while the performance boost is significant, proper setup is vital—otherwise, you risk compromising your engine’s efficiency and longevity.
Choose wisely to get the most from your upgrade.
Installation Requirements
Before installing a Honda Grom big bore kit, you need to verify that your engine cases are compatible and that you have the right tools on hand. Compatibility ensures you won’t run into fitting issues during installation.
Make sure you have essential tools like torque wrenches and precision measuring instruments for accurate assembly. Check if the kit requires machining—some need boring or case splitting, while others are bolt-on for easier installation.
Confirm the kit includes all necessary components, such as gaskets, pistons, and rings, so you’re not forced to buy extras. Finally, follow the manufacturer’s instructions closely to guarantee proper assembly and maximum performance.
Taking these steps will save you time, prevent damage, and ensure your big bore kit delivers the boost you expect. It’s definitely worth being thorough!
Material and Build Quality
Once you’ve confirmed compatibility and gathered the right tools, the next key factor is the material and build quality of the big bore kit. You want a kit made from durable materials like aluminum alloys, which offer strength without adding unnecessary weight.
Look for cast iron liners inside the cylinders—they provide better wear resistance and help extend your engine’s life. Precision in manufacturing matters too; tight tolerances ensure proper compression and superior engine performance.
A high-quality build can handle high RPMs and aggressive riding without cracking, leaking, or failing. Choosing a kit with premium materials and craftsmanship means you’re set for reliable performance, especially in demanding off-road or racing conditions.
Don’t settle for less when it comes to these essentials. It really pays off to invest in quality here.
Maintenance and Durability
Although upgrading your Honda Grom with a big bore kit boosts performance, maintaining durability requires regular care and attention. You need to choose kits made with durable materials like cast iron liners and forged pistons to handle extra power and heat.
Regularly check and replace piston rings and gaskets to keep performance steady. Proper lubrication with high-quality oil is essential to prevent engine wear and extend the life of your upgraded parts.
Make sure the installation is precise and the tuning is spot-on to avoid premature failures. Also, inspect cylinders and pistons routinely for signs of scoring or corrosion.
Staying proactive with maintenance ensures your Grom’s big bore kit delivers reliable performance over the long haul. It’s all about keeping an eye on things and taking action before small issues turn into big problems.
Kit Components Included
When choosing a Honda Grom big bore kit, you’ll want to make sure it includes all the essential components like cylinders, pistons, rings, and gaskets to complete the installation smoothly. Many kits also come with head and base gaskets or exhaust seals, which can save you from sourcing extra parts.
The pistons are designed to match the increased displacement, ensuring proper compression ratios for peak performance. Plus, the rings and gaskets are carefully selected to provide excellent sealing and reliability after the upgrade.
Before buying, double-check that the kit contains everything needed to avoid interruptions during installation. Having a complete kit not only simplifies the process but also guarantees compatibility and better overall results with your Honda Grom upgrade.
Cost and Value
Choosing the right Honda Grom big bore kit means balancing cost and value carefully. Kits can range from $200 to over $600, so you’ll want to weigh what you get for your money.
Higher-priced kits often use premium materials and superior craftsmanship, offering better performance and durability. While budget-friendly options might save you upfront, they could require extra modifications and might not last as long.
Look closely at what’s included—pistons, gaskets, and clear installation instructions add value. Also, compare the expected performance gains against the cost to ensure the kit matches your riding goals.
Frequently Asked Questions
Can I Install a Big Bore Kit Myself or Need a Professional?
You can install a big bore kit yourself if you have mechanical skills and proper tools.
But it’s often better to get a professional involved to guarantee correct installation.
This helps avoid engine damage or performance issues down the road.
How Does a Big Bore Kit Affect Fuel Efficiency?
You know what they say, “You can’t have your cake and eat it too.” Installing a big bore kit usually lowers fuel efficiency since your engine burns more fuel for extra power.
Will a Big Bore Kit Void My Honda Grom’s Warranty?
Yes, installing a big bore kit will likely void your Honda Grom’s warranty since it’s a major modification.
You should check with your dealer first, as unauthorized changes often lead to denied warranty claims. Better to be safe and know the details before making any changes.
Are There Any Legal Restrictions on Using Big Bore Kits?
Yes, you might face legal restrictions using big bore kits, especially regarding emissions and noise regulations.
You should check your local laws and regulations before installing one to avoid fines or issues with vehicle inspections.
It’s always better to be safe and informed!
What Additional Modifications Complement a Big Bore Kit for Best Results?
You’ll want to upgrade your exhaust, intake, and carburetor or fuel injector to complement the big bore kit. Don’t forget a high-flow air filter and possibly a performance camshaft for improved power and throttle response.
These mods work together to help your engine breathe better and deliver more fuel efficiently. That means you get smoother acceleration and increased overall performance. It’s all about balancing the components so your bike runs at its best!
Conclusion
If you want to unleash monstrous power from your Honda Grom, these big bore kits are your ticket to a thrilling ride. Whether you choose the Athena 490cc or the S&S 96in. black powder-coat kit, both offer incredible performance boosts and durability.
Just remember to match compatibility and consider maintenance. Investing in the right kit will make your bike roar louder than a thunderstorm—turning every ride into an unforgettable adventure.
Choosing the best Honda Grom big bore kits can dramatically enhance your bike’s performance for 2026. These kits not only increase engine displacement but also improve throttle response and overall power. So, if you’re looking to boost your Grom’s performance and have a blast on the road, picking the right big bore kit is a game-changer. Get ready to experience a more powerful, responsive ride that makes each journey exciting and memorable!